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CoroMill® 415

Small-diameter high feed face milling cutter

Performance

CoroMill®​ 415 versus high feed competitor

Component:​Clamp
Material:1.2311, Steel P20, 320 HB
Operation:Face milling, helical interpolation
Machine:DMG 50 (HSK 63)

+25%
TOOL LIFE

+26​%
METAL REMOVAL RATE

​​​​ Competitor Sandvik Coromant
ToolHigh feed concept diameter 25CoroMill 415 diameter 25
Ins​ertP25-P30 grade415N-05 02 06M-M30 1030
zn56
n, rpm19112178
vc, m/min (ft/min)150 (492)171(561)
vf, mm/min (in/min)5732 (226)7189 (283)
fz mm/z (in/z)0.6 (0.024)0.55 (0.022)
ap mm (inch)0.7 (0.028)0.7 (0.028)
ae mm (inch)19 (0.748)19 (0.748)
MRR cm3/min (in3/min) 76 (4.64) 96 (5.86)
 
Tool life (number of parts) 4 5

Performance

CoroMill® 415 in Ti5553

​​Component:​​​Landing gear
Material:​Ti 5553
Operation: ​Face milling
Machine: ​CINCINNATI HSK125

80 min
TOOL LIFE

Sandvik Coromant
Tool​CoroMill 415 diameter 20
Insert​415N-05 02 06M-M30 S40T
zn​5
n, rpm​480
vc, m/min (ft/min)​30 (98)
vf, mm/min (in/min)​960 (38)
fzmm/z (in/z)​0.4 (0.016)
apmm (inch)​0.5 (0.020)
aemm (inch)​From 3 to 20 (0.118 to 0.787)
​MRR cm3/min (in3/min)​From 1.4 to 9.6 (0.085 to 0.586)
Tool life (min)80

Performance

CoroMill​® 415 versus high feed competitor

Component:​Level indicator
Material:​1.0570, steel XC18, A105
Operation: ​Face milling
Machine: ​HURCO ISO40

+45%
METAL REMOVAL RATE

CompetitorSandvik Coromant
Tool​​High feed concept diameter 16​CoroMill 415 diameter 16
Insert​​P25-P30 grade​415N-05 02 06M-M30 1030
zn​2​3
n, rpm​3603​4001
vc, m/min (ft/min)​181 (594)​201 (659)
vf, mm/min (in/min)​5044 (199)​7201 (284)
fzmm/z (in/z)​0.7 (0.028)​0.6 (0.024)
apmm (inch)​0.5 (0.020)​0.5 (0.020)
aemm (inch)​16 (0.630)​16 (0.630)
MRR cm3/min (in3/min)40 (2.44)58 (3.54)

Performance

CoroMill®​ 415 versus 90°competitor

Component:​​Lockdown (oil and gas industry)
Material:​Inconel 718
Operation: ​Pocketing
Machine: ​IBARMIA ISO50

+86​%
TOOL LIFE

CompetitorSandvik Coromant
Tool​90° concept diameter 25​CoroMill 415 diameter 25
Insert​​M30-M40 grade​415N-07 03 10M-M30 1040
zn​3​4
n, rpm​318​380
vc, m/min (ft/min)​25 (82)​35 (115)
vf, mm/min (in/min)​38 (1.50)​456 (18)
fzmm/z (in/z)​0.04 (0.002)​0.3 (0.012)
apmm (inch)​10 (0.394)​0.7 (0.028)
aemm (inch)​17 (0.669)​17 (0.669)
​MRR cm3/min (in3/min) ​6.4 (0.391) ​5.4 (0.330)
Tool life (min)1426

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