GC1515 vs competitor
Productivity due to less burr formation.
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| Component: | Bridge fork bottom |
| Operation: | Internal turning,
axial finishing |
| Material: | CMC 02.2 (35 HRC) (low alloy steel, hardened, tempered) |
| Insert style: | CCGT 060204-UM |
| Cutting speed (vc), m/min: | 151 |
| Feed fn(mm/r): | 0.14 |
| Depth of cut (ap), mm: | 0.4 |
| Time per pass: | 9 sec |
| Coolant: | Emulsion |
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| Result: |
GC1515: 695 pcs
Competitor: 570 pcs
22% more parts with GC1515! |
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GC1515 vs GC1025
Productivity by maintaining surface finish.
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| Component: | Piston |
| Operation: | Internal turning,
profile roughing |
| Material: | SAE 1015 CMC 01.1
(unalloyed steel) |
| Insert style: | CCMT 09T304-UM |
| Cutting speed (vc), m/min: | 530 |
| Feed fn(mm/r): | 0.25 |
| Depth of cut (ap), mm: | 0.9 |
| Time per pass: | 4.2 sec |
| Coolant: | Emulsion |
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| Result: |
GC1515: 579 pcs
GC1025: 470 pcs
23% more parts with GC1515! |
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GC1515 vs 1025
Productivity by maintaining surface finish and dimension tolernace on component.
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| Operation: | External turning and threading, roughing and finishing |
| Material: | SAE 4340 CMC 02.1
(low alloy steel) |
| Insert style: | VBMT 160412-UM |
| Cutting speed (vc), m/min: | 70 |
| Feed fn(mm/r): | 0.15 (turning) 1 pass
15.63 (threading) 119 passes |
| Depth of cut (ap), mm: | 0.5/0.2 |
| Time per pass: | 1.2 sec |
| Coolant: | Emulsion |
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| Result: |
GC1515: 97 pcs
GC1025: 62 pcs
56% more parts with GC1515! |
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GC1515 vs GC1025
Productivity by maintaining surface finish.
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| Component: | Bush ring |
| Operation: | External turning,
profile finishing |
| Material: | CMC 20.24
(nickelbased HRSA) |
| Insert style: | DCMT 11T308-PM |
| Cutting speed (vc), m/min: | 150 |
| Feed fn(mm/r): | 0.1 |
| Depth of cut (ap), mm: | 0.2 |
| Time per pass: | 45 sec |
| Coolant: | Emulsion |
|
| Result: |
GC1515: 17 pcs
GC1025: 9 pcs
89% more parts with GC1515! |
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GC1515 vs CT5015
Productivity by maintaining surface finish and dimension tolerance.
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| Component: | Coupling |
| Operation: | Internal turning, profile finishing |
| Material: | CMC 09.1 SAE-805506
(Nodular cast iron) |
| Insert style: | CNMG 120408-PF |
| Cutting speed (vc), m/min: | 265 |
| Feed fn(mm/r): | 0.065 |
| Depth of cut (ap), mm: | 0.08 |
| Time per pass: | 1.05 min |
| Coolant: | Emulsion |
|
| Result: |
GC1515: 18 pcs
GC5015: 7 pcs
157% more parts with GC1515! |
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