GC1125 vs competitor
GC1125 improves productivity through increased security, completing twice as many parts as the nearest competitor grade.
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| Component: | Fitting |
| Operation: | External turning, profile roughing/ semi-roughing |
| Material: | DIN x6CrNiTi18-10 CMC 05.21
(austenitic stainless steel) |
| Insert style: | NMG 120408-MM |
| Cutting speed (vc), m/min: | 60/100 |
| Feed fn(mm/r): | 0.2/0.25 |
| Depth of cut (ap), mm: | 2.5-3 |
| Time per pass, min: | 1.6 |
| Coolant: | Emulsion |
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| Result: |
GC1125: 7 pcs
Competitor: 3 pcs stopped due to insert breakage
133% more parts! |
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GC1125 vs GC1025
Productivity due to more components within tolerance.
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| Component: | Shank adaptor |
| Operation: | External turning, profile finishing |
| Material: | W.nr 1.4305 CMC 05.21
(austenitic stainless steel) |
| Insert style: | DCMT 11T304-MF |
| Cutting speed (vc), m/min: | 362 |
| Feed fn(mm/r): | 0.1 |
| Depth of cut (ap), mm: | 1 |
| Time in cut, min: | 0.02 |
| Coolant: | Oil |
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| Result: |
GC1125: 3000pcs
GC1025: 1512 pcs
98% more parts with GC1125! |
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| Operation: | Internal turning, axial
and face roughing |
| Material: | AISI 316L CMC 05.21
(austenitic stainless steel) |
| Insert style: | CNMG 120412-MM |
| Cutting speed (vc), m/min: | 175 |
| Feed fn(mm/r): | 0.35 |
| Depth of cut (ap), mm: | 2.5 |
| Time per pass, min: | 1 |
| Coolant: | Emulsion |
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| Result: |
GC1125: 1 pcs
Competitor: <1 pcs
GC1125 gives a more secure production! |
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GC1125 vs competitor
Productivity due to increased security.
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| Operation: | Internal turning,
axial and face roughing |
| Material: | AFNOR 20M5 CMC 01.2 (37 HRC)
(unalloyed steel) |
| Insert style: | CCMT 09T304-UM |
| Cutting speed (vc), m/min: | 128 |
| Feed fn(mm/r): | 0.15 |
| Depth of cut (ap), mm: | 1.5 |
| Time per pass: | 10 sec |
| Coolant: | Emulsion |
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| Result: |
GC1125: 300 pcs
Competitor: 200 pcs, insert breakage
50 % more parts! |
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