Aerospace
Engineered solutions

In the competitive world of manufacturing, demands for shorter lead times, increased specialization and more complex designs appear as challenges for us in providing productive engineered solutions.

As a solution provider our experience in engineered solutions has enabled our customers to reduce the number of operations and machine cycle time as well as increase component quality.

Furthermore, as a result of early involvement in machine procurement activities engineered solutions can contribute to a faster return on investment.


Continued focus on major industry segments drives our future development of the engineered product offer to comprehensively support your total machining requirements wherever they are in today's and tomorrow's global world of manufacturing.


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Engineered solutions


Dampened blades

To machine the deep internal chambers typically up to 150mm, long, slender tools are required.

The challenges are tendency to vibration and removal of the chips from the groove. Turning one of the most challenging features into a secure process is achieved by:

The most productive and secure method for roughing is with direct grooving. To remove the chips from the chamber without jamming the WCMX GM insert splits the chip into three separate segments
Blades longer than 4x width of the blade are designed with a patented dampening device. This allows depth of cut to be 4 times greater than without dampening.
Oval serration blade system for best stability and accessibility. The 100mm high blade allows for best coolant delivery to assist in chip removal
Once the bulk of material has been removed the round carbide insert together with HPC profile turns to finished shape with dedicated geometry SM
High-pressure
coolant!
High-pressure coolant
Dampened blades



Dampened blades with Coromant Capto®
Dampened blades with Coromant Capto®

To machine the deep internal chambers typically up to 150mm, long, slender tools are required. The challenges are tendency to vibration as well as removal of the chips from the groove.

Turning one of the most challenging features into a secure process has been achieved by:

Oval serration blade system for best stability and accessibility. The 100mm high blade allows for best coolant delivery to assist in chip removal
For blades longer than 4x width of the blade a patented dampening device is part of the design. This allows depth of cut to be 4 times greater than without dampening
Trochoidal turning technique combined with ceramic grade CC6060 reduces the number of machining passes required

A secure process with more than double the productivity.
Without dampening
Same cutting conditions with dampening



Internal bottle boring

Certain shaft designs have a 'bottle bore' feature, which is a very specialised operation.

We offer pull boring solutions for new component or machine installation projects.

Internal bottle boring



Tulip slot milling

This feature has traditionally been broached but with new technology this has been replaced with milling. Due to the special form of the groove, engineered solutions have been developed.

Rough groove and pre-form opening usingside and face cutter
Semi-finish and finish using profile end mill

Tulip slot milling



© Sandvik CoromantLatest update: 05/10/2010 09:22:12 AM

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