Aerospace

Turbine disc

These complex turned parts in hard to machine alloys such as Inconel 718, Waspalloy and Udimet 720 generally feature profiled pockets with various difficult clearance requirements.

A complete package of standard tools together with uniquely productive solutions is readily available to deliver stable machining to any turbine disc feature.

The modular SL70 tooling system

The modular SL70 tooling system

Due to tough material, accessibility and productivity, round inserts offer the best method and are used in both roughing and finishing.
  • CoroTurn SL70 blades designed to fit
    the typical profiling and pocketing features
  • Oval coupling offers excellent stability and accessibility
  • All radial and axial clearance requirements covered in
    a compact program
  • Multi-task and vertical turning lathe requirements met
    with Coromant Capto size C5, C6 and C8
  • Carbide RCMT and CoroCut grades have high pressure coolant
    as standard

More information:

Reduce your tool inventory
with CoroTurn® SL
Animations:
CoroTurn SL
SL quickchange
CoroTurn SL70

Optimized programming and optimized tools
give optimized results


By choosing trochoidal turning for the roughing operation over the more traditional ramping method, productivity can be doubled with improved security and tool life.

  • Grade CC6060 allows for larger depths
    of cut to be taken
  • Reduced number of passes required
    using trochoidal turning
  • Green-light production – secured, controlled, predictable wear
Pocketdia 500mm
- width 60mm
- depth 40mm

Read more about CC6060

Animations:

Trochoidal turning




RCGX 120700E 6060


Ramping

Trochoidal
Cutting speed, Vc, m/min250250
Depth of cut, ap, mm23
Feed rate, fn, mm/rev0.150.2/0.1
Metal removal rate, Q, cm3/min75150
Number of passes4014
Tool life, min64
Number of insert changes147
Time for pocket, min7029


Scallop milling
Scallop milling

Our exchangeable-head system with CoroMill® 316 is the economical tool for scallop milling. With a shorter cutting length than other tools, it provides essential stability, optimized for these small depths of cut with close tolerances.

Tool change and tool setting times are drastically reduced compared to traditional end mills and chucks. Chamfering inserts are also available in the same system.


Read more about CoroMill 316

Animation:
CoroMill316
CoroCut® angled inserts
CoroCut® angled inserts

Perfectly formed for those difficult to access grooves, 90 degree angled inserts come in a variety of shapes all as standard.

No need for special tools. Blanks even available for dedicated 90, 45 degree and T-profiles.

Angled inserts for aerospace access




Finishing profile with SL70 CoroCut HP S05F

For the highest productive finishing with excellent surface integrity and dimensional accuracy, the combination of SO5F and CoroCut RO geometry sets the standard for critical part finishing.


High-pressure coolant!


More information:
Trouble-free production
with targeted coolant

Animation:
High pressure coolant




Finishing profile with SL70 CoroCut HP S05F



Grade GC1105 – Designed for the challenge

of super alloy machining

GC1105 provides secure, reliable, quality machining, even flank wear and is truly versatile in all application areas.
  • Reliability in intermediate stage machining through superior notch wear resistance in combination with good edge line toughness.
  • Guaranteed accurate high quality performance in last stage machining provided by our razor sharp, ground inserts and our state of the art thin coating, with excellent adhesion.

Our super alloy
solution – GC1105

Animation:
Precision machining with GC1105
Grade GC1105 – Designed for the challenge

© Sandvik CoromantLatest update: 02/28/2011 09:18:35 PM

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