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Digital machining
with CoroPlus®

Society’s rapid digitalization brings opportunities for the manufacturing industry to overcome challenges, minimize waste of resources, time and data - ultimately becoming more profitable.

What is your manufacturing challenge?

Reduce number of scrapped components

Efficiently plan for machine tool maintenance

Shorten set-up times

Increase flexibility in small-batch production

Bridge workforce skills gap

How much does your scrap cost?

Scrapping components will stand in the way of a top performing workshop. Common situations that lead to scrapping include using the wrong tools, human errors in programming and undetected variations in the raw material causing unpredictable machining issues.

Pull the levers below to see how scrapping affects your bottom line.

4000 eur
The cost of every component you scrap

Find solutions for reducing scrap

CoroPlus® ToolGuide

Be recommended the tool and the cutting data that will perform your machining task in an optimal way.

Read more about CoroPlus® ToolGuide

CoroPlus® ToolLibrary

Create virtual cutting tool assemblies with verified quality, enabling high-quality CAM programming and simulation.

Read more about CoroPlus® ToolLibrary

CoroPlus® ToolPath

Generate high-quality NC programs for seal ring groove, all-directional turning and milling of gears and splines.

Read more about CoroPlus® ToolPath

Silent Tools™ Plus

Get real-time process verification to avoid scrap when performing internal turning with long overhangs.

Read more about Silent Tools™ Plus

Coromant Capto® DTH Plus

Secure process stability in rotating applications in turning centers by using well maintained driven tool holders.

Read more about Coromant Capto® DTH Plus

CoroPlus® ProcessControl

Monitor tool performance in real-time and secure process stability.

Read more about CoroPlus® ProcessControl

Is your equipment properly maintained?

Well planned service keeps your tools and machines in shape. Waiting too long for maintenance risks causing costly damages. At the same time, performing maintenance too often, will leave you with a machine tool that is not producing chips, and hence not making money.

Correctly plan machine tool maintenance occations by dragging the yellow icons on the 6-month timeline below. Try the difference between tough machining and cautious machining.

Jan Overuse of tool causing increased risk of equipment damages Premature maintenance resulting in efficiency losses Optimal 1 Feb Mar Apr May Jun
You need to add at least one maintenance occation.

Find solutions to optimize machine maintenance intervals

CoroPlus® ToolGuide

Get tool recommendation based on your machine tool specifications.

Read more about CoroPlus® ToolGuide

CoroPlus® ToolLibrary

Get the correct representation of your cutting tool for CAM programming and simulation.

Read more about CoroPlus® ToolLibrary

Coromant Capto® DTH Plus

Receive information from the driven tool holder when to perform maintenance.

Read more about Coromant Capto® DTH Plus

CoroPlus® ProcessControl

Detect collisions and automatically stop machining to avoid costly machine tool repair.

Read more about CoroPlus® ProcessControl

CoroPlus® MachiningInsights

Get an overview of machine stop causes and overall utilization.

How do manual tasks affect your bottom line?

A machine tool that is not making chips is not making money. One of the common causes of low productivity is time-consuming, manual tasks.

The centre height of the insert affects surface quality and tool life when turning with long overhangs. Set the centre height by turning the tool and see the potential effect on tool life and profitability.

Tool life

20 min

  • Material: ISO P
  • Operation: Internal turning
  • Machining conditions: Good
Drag the tool to set angle
Component price
Profit Production cost

Find solutions to reduce the time your machines stand idle

CoroPlus® ToolGuide

Get the right tool and the correct cutting data. The result: Desired outcome from the first component, with no stops or error-correction in the machine.

Read more about CoroPlus® ToolGuide

CoroPlus® ToolLibrary

Avoid manual tool definition by always having access to correct tool information.

Read more about CoroPlus® ToolLibrary

CoroPlus® ToolPath

Program quickly with efficient methods for seal ring grooves, gears and splines and turning. Optimized methods and tools lead to reduced number tools to set-up and change per feature.

Read more about CoroPlus® ToolPath

Silent Tools™ Plus

Set the centre height of your insert quickly with the aid of digital indicators.

Read more about Silent Tools™ Plus

Coromant Capto® DTH Plus

Change tools in your machine quickly and increase the machine utilization with quick change driven tool holders.

Read more about Coromant Capto® DTH Plus

Do you spend too much time when making batch changes?

Keeping the machine running with high uptime is challenging, especially when working with small batches and frequent component changes.

Click the CoroPlus® solutions to see how they can affect time spent on design and planning, set-ups and machining.

typical time spent
time spent using coroplus solutions
0% Shorter manufacturing time
Yellow Design and planning Red Set-up time Green Machining

Find solutions to shorten set-ups, make machining more efficient and save time in CAM programming

CoroPlus® ToolGuide

Become more efficient when working with small batches and frequently need to search cutting tool solutions.

Read more about CoroPlus® ToolGuide

CoroPlus® ToolLibrary

Avoid manual tool definition by always having access to correct tool information.

Read more about CoroPlus® ToolLibrary

CoroPlus® ToolPath

Enable advanced machining of seal ring grooves, gears and splines and turning by utilizing CNC code generating software.

Read more about CoroPlus® ToolPath

Silent Tools™ Plus

Set the centre height of your insert quickly with the aid of digital indicators.

Read more about Silent Tools™ Plus

Coromant Capto® DTH Plus

Change tools in your machine quickly and increase the machine utilization with quick change driven tool holders.

Read more about Coromant Capto® DTH Plus

CoroPlus® MachiningInsights

Identify sources of waste in your production processes, make data-based decisions and define actions for optimization.

Can you identify machining problems?

Many companies struggle with a competence gap as experienced presonnel retires from the industry, taking tacit knowledge with them.

Listen to the machining sounds below and match them with the correct description. Drag and drop to the yellow play-boxes in the corresponding description boxes. Press analyze to see your results.

  • CBD diamond coated drill in ISO N
  • Long overhang turning causing surface quality issues
  • Smooth running PrimeTurning™ operation
  • End milling with vibration due to gauge line
  • Long overhang milling with good machining process
  • Finish boring with vibrations due to long overhang
  • Milling of slot with disc milling cutter
You scored 0 out of 0

Find solutions that mitigate the skills gap in the industry

CoroPlus® ToolGuide

Get tool and cutting data recommendations for a given application.

Read more about CoroPlus® ToolGuide

CoroPlus® ToolLibrary

Create virtual tool assemblies using correct tool data, thus assuring compatibility for tools in tool assemblies.

Read more about CoroPlus® ToolLibrary

CoroPlus® ToolPath

Enable advanced programming of seal ring grooves, gears and splines and turning without experience of programming the specific features.

Read more about CoroPlus® ToolPath

Silent Tools™ Plus

Get real-time data from inside the component to support correct decision-making.

Read more about Silent Tools™ Plus

Coromant Capto® DTH Plus

Use accurate information from your driven tool holder to support maintenance planning.

Read more about Coromant Capto® DTH Plus

CoroPlus® ProcessControl

Ensure stable machining processes supported by monitoring and process control solutions.

Read more about CoroPlus® ProcessControl
 
 

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