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Tooling solutions for machining of brake calipers

Tooling solutions for machining of brake calipers 

The brake pads are assembled in the brake caliper, and it is here they are activated during the vehicle braking action. Since it is a component connected to the safety of the vehicle, there are strong manufacturing and quality demands. Cost-efficient manufacturing is of great importance for these types of components.

Besides our extensive standard offer, Sandvik Coromant also have dedicated products and engineered solutions that fully support overtaking the challenges manufacturing these components presents.




Tooling solutions that support the manufacturing of Brake calipers:

CoroTap® 100 KM – straight flute tap

CoroTap 100 is a range of straight flute taps that are optimized for short chipping ISO K, ISO N and ISO H materials. Suitable for through and blind holes.

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CoroTap® 200

CoroTap 200 feature spiral point taps for through holes designed to push the chips forward. The range includes versatile taps for various materials and optimized taps for specific materials and applications. Tailor Made and Advanced Engineered tools are available within the Customized solutions range.

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CoroTap® 300

CoroTap 300 is a range of spiral flute taps suitable for tapping in blind holes up to 3 × D. There are different helix angles suitable for different applications. The range features versatile taps for various materials and optimized taps for specific materials and applications. Tailor Made and Advanced Engineered tools are available within the Customized solutions range.

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CoroTap® 400

CoroTap 400 is a high-speed, chip-free forming tap suitable for both through- and blind-holes in steel, stainless steel, aluminium and HRSAs. Versatile and optimized forming taps are available, with and without oil grooves, in an assortment of diameters, grades, coatings and thread forms to suit a range of applications.

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CoroDrill® 400 and 430 - Flexible and precise drilling solutions

Customized tooling for the automotive industry. The straight flute CoroDrill 400 and 3 flute CoroDrill 430 provide highly productive hole-making in GCI, CGI and nodular cast iron, resulting in low cost per hole.

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CoroDrill® 880 indexable drill

CoroDrill 880 with its unique insert geometries and a configuration creates a balanced, step-by-step entrance into the workpiece. This reduces cutting forces to less than half of typical insert drills, and virtually eliminates deflection on entry.

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CoroDrill® 460

CoroDrill 460 is a multi-application, high- performance drill that can be used across a wide range of materials. This drill provides high capacity utilization, flexibility and versatility.

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M5C90 – one shot face milling cutter for aluminium

M5C90 is a concept face milling tool for high speed direct finishing of aluminium automotive parts such as cylinder heads, cylinder blocks, and all aluminium parts within wide cutter engagement.

More about M5C90 milling cutter

 

M5F90– one shot roughing and finishing of thin wall aluminium parts

M5F90 is a concept face-milling cutter that enables roughing and finishing of thin wall automotive aluminium components in a single operation.

Read more about the M5F90 milling cutter

 

M5R90 – a new solution for roughing and semi-finishing of aluminium automotive parts

M5R90 is the first choice for roughing to semi-finishing in shoulder milling operations of automotive aluminium components such as cylinder blocks, cylinder heads, transmission housings.

Read more about M5R90 milling cutter

 

* For engineered tooling solutions, please contact your local Sandvik Coromant sales representative.

 
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