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Automotive

Sandvik Coromant machining solutions for e-mobility components

Sandvik Coromant machining solutions for e-mobility components 

​E-mobility is a term that is connected to a group of components found in hybrids and electric vehicles. In order to increase driving range and power, especially through weight reduction, most components in electric and hybrid cars are made with aluminium.

To put this into perspective, a medium sized passenger car contains around 160kg of aluminium components – significantly lighter than any other materials previously used. Well designed and light components will be key for hybrids and pure electric cars moving forward. Some examples of different e-mobility components are different types of housings and battery pack frames.

One important thing to remember is that much of the knowledge and solutions developed for machining the traditional automotive components can be transfered and applied in the e-mobility components, mainly in the milling, drilling and tapping areas. Below are tools that offer premium performance in machining auto aluminium components.




Tooling solutions that support the manufacturing of e-mobility components:​


ISO N​ solutions

CoroDrill® 400 and 430 – flexible and precise drilling solutions

Customized tooling for the automotive industry, the straight flute CoroDrill® 400 and 3 flute CoroDrill® 430 provide highly productive hole-making in GCI, CGI and nodular cast iron, resulting in low cost per hole.

CoroDrill® 400
CoroDrill® 430

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CoroDrill® 880 indexable drill

CoroDrill® 880 with its unique insert geometries and configuration creates a balanced, step-by-step entrance into the workpiece. This reduces cutting forces to less than half of typical insert drills, and virtually eliminates deflection on entry.

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CoroMill® Century – Light cutting face mill for high speed finishing

CoroMill®​ Century is a face mill tool system with aluminium or steel body for high speed machining. The tool is designed with serrated insert interface for safe performance and reduced run-out.

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M5B90 – Super finishing face milling cutter for aluminium

Finishing face milling concept developed for automotive aluminium components such as cylinder heads, blocks, housings, covers and all components with a wide material engagement.

Learn more about M5B90 milling cutter

M5B90

M5C90 – one shot face milling cutter for aluminium

M5C90 is a concept face milling tool for high speed direct finishing of aluminium automotive parts such as cylinder heads, cylinder blocks, and all aluminium parts within wide cutter engagement.

More about M5C90 milling cutter

 

M5F90– one shot roughing and finishing of thin wall aluminium parts

M5F90 is a concept face-milling cutter that enables roughing and finishing of thin wall automotive aluminium components in a single operation.

Read more about the M5F90 milling cutter

 

M5Q90– for first stage roughing operations

M5Q90 cleans the surfaces of newly casted aluminium cylinder heads and engine blocks in one smooth operation, without burring.

Read more about the M5Q90 milling cutter

 

M5R90 – a new solution for roughing and semi-finishing of aluminium automotive parts

M5R90 is the first choice for roughing to semi-finishing in shoulder milling operations of automotive aluminium components such as cylinder blocks, cylinder heads, transmission housings.

Read more about M5R90 milling cutter

 

CoroTap® 100 KM – straight flute tap

Superior tool life and high productivity are just some of the benefits offered by this exceptional tool. Suitable for both through and blind holes.

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CoroTap® 200

CoroTap® 200 feature spiral point taps for through holes designed to push the chips forward. The range includes versatile taps for various materials and optimized taps for specific materials and applications. Tailor Made and Advanced Engineered tools are available within the Customized solutions range.

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CoroTap® 300

CoroTap® 300 is a range of spiral flute taps suitable for tapping in blind holes up to 3 × D. There are different helix angles suitable for different applications. The range features versatile taps for various materials and optimized taps for specific materials and applications. Tailor Made and Advanced Engineered tools are available within the Customized solutions range.

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CoroTap® 400

CoroTap®​ 400 is a high-speed, chip-free forming tap suitable for both through- and blind-holes in steel, stainless steel, aluminium and HRSAs. Versatile and optimized forming taps are available, with and without oil grooves, in an assortment of diameters, grades, coatings and thread forms to suit a range of applications.

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* For engineered tooling solutions, please contact your local Sandvik Coromant sales representative.


 
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