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Medical

Precision tooling for the medical component industry

 

Continuing advances from Sandvik Coromant

Our solutions for machining a wide range of implants, such as bone screws and hip joints, are a direct route to achieving the many complex components now at the leading edge of medical science.

Highly corrosion and wear resistant titanium, stainless steels and special alloys are needed to withstand the demands of the human body but can place extreme challenges on effective machining.

We have developed advanced tooling and strategies for these applications, designed to meet the essential quality standards of this industry. 

 

 

 

Clinical precision

Cutting edge tooling from the leading innovators in the medical implant industry – tolerances within microns, at the lowest possible cost per component.

  • Razor sharp inserts for the highest precision components.
  • High tolerance turning, grooving and threading for mass production
    efficiency.
  • Secure and stable parting and grooving.
  • Solid carbide drills for effi cient small hole making.

     

     

     
     

     


    Closer to the bone

    Precision bone screw machining with optimized wear resistance and chip control.
    From raw material to fi nished component in one smooth process: 

    ​Machine: CNC sliding head machine​ ​
    Main spindle:​ ​ 10,000 rpm​
    Sub spindle:​ ​ 8,000 rpm​
    Material:​ ​ ​ ​ Stainless steel – Sandvik Bioline 316 LVM​ ​ vc = Cutting speed​
    fn = Feed​
    ​ ​ ​ Stainless steel – Sandvik Bioline 316 LVM​ ​ ap = Cutting depth​
      
    Main spindle Main spindle
    ​ ​ ​ ​ ​ ​ ​ ​ ​ ​ ​ ​
    Turning thread diameter​ ​ Holder: QS-SDJCR 1212E 07​ ​​ ​ ​ Turning front of head​ ​ Holder: QS-SDJCR 1212E 07​ ​ ​
    Insert: DCET 070201-UM, GC1105​ ​​ ​ ​ Insert: DCET 070201-UM, GC1105​ ​ ​
    vc, m/min​​ ​​ 50–100​ 40–60​ vc, m/min​ 50–100​ 0.3–1.0​
    fn, mm/r​ 0.03​ 0.03​ fn, mm/r​ 0.03​ 0.03​
    ap, mm​ 0.3–1.0​ 0.3–1.0​ ap, mm​ 0.3–1.0​ 0.3–1.0​
     
    Main spindle
    Turning back of head and parting​ ​
    Holder:​ QS-RF123E11-1212B​ QS-SMALR 1212E3​
    Insert:​ N123E2-0200-0002-GF, H13A​ MACR 3200N, GC1025​
    vc, m/min​​ 50–75​ 40–50​
    fn, mm/r​ 0.04​ 0.04​
        

     

    Main spindle
    ​ ​ ​
    Drilling of head Drill: R840-0250-50-A0B, GC1020​ ​ ​ ​ ​ Clearance turning of bottom of hole Holder: CXS-A0750-04​ ​ ​
    Insert: CXS-04T098-10-2206R, GC1025​ ​ ​
    vc, m/min​ 30–50​ 20–40​ vc, m/min​ 50​ 40​
    fn, mm/r​ 0.03–0.06​ 0.02–0.04​ fn, mm/r​ 0.02​ 0.015​
    For best optimization of threading and key-slot production, we recommend thread-whirling tools and broaching heads.​ ​ ​ ​ ​ ​

     

     


    A medical breakthrough   

     

    The spherical turning of hip joints with round inserts was our fi rst concept designed for advances in the medical industry. Now available for diameters down to 20 mm, they offer a wider application, allowing you to double productivity and reduce tooling costs by a third. Sandvik Coromant can open the door to innovations for medical excellence, now and into the future.

    For further information, see your local Sandvik Coromant representative or one of our
    dedicated technical publications.

     
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