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Solutions for cost-effective and high-quality machining of aerospace combustion casings

Combustion casing

​Typically made from Inconel or Waspaloy, which are extremely challenging materials that pose difficulties, not so much in turning operations but particularly with the amount of milling required in manufacturing this component and the large amount of material to be removed.

Tooling solutions for aerospace combustion casings

CoroMill® Plura solid carbide end mills for high-feed face milling and full slotting

CoroMill® Plura is a range of high-quality solid carbide end mills that offer productive, efficient and perfectly reliable milling solutions.

CoroMill® Plura with grade 1610 provides exceptional metal removal rates in full slotting and roughing operations with large cutting widths. Thanks to the optimized face geometry, more than double the feed per tooth can be achieved compared to regular end mills.

Learn more about CoroMill® Plura for high-feed face milling

CoroMill® Plura

CoroMill® Plura HFS solid carbide end mills for semi-finishing with high-feed side milling

Utilize CoroMill® Plura HFS high-feed side milling tools for reliable and productive milling. The optimized grade for nickel-based alloys have sharp, controlled cutting edges, providing long and predictable tool life along with high metal removal rates.

Learn more about CoroMill® Plura HFS

CoroMill® Plura HFS

High-speed super finishing and finish bore with CoroMill® Plura end mill

High-speed super finishing with CoroMill® Plura with grade 1610 provides high productivity due to the large number of flutes. The number of teeth equals the tool diameter.

Circular interpolation can be used as a fast and secure method for finish boring. With this approach, one tool can finish a wide range of hole diameters, reducing tool inventory.

Learn more about CoroMill® Plura

CoroMill® Plura

CoroMill® Plura thread mills and CoroTap® tapping tools – for reliable threading and tapping

The CoroMill® Plura and CoroTap® threading and tapping solutions for nickel-based alloys provide excellent process security when working with high-value components.

CoroTap® 300 is a tap with spiral flute grinding. The tool offers excellent chip evacuation when threading pre-drilled holes and is suitable for boss face hole tapping.

More details about CoroMill® Plura thread mills

CoroTap® – a complete tapping program

CoroMill® Plura thread mills

Semi-finishing and finishing with CoroMill® 390

CoroMill® 390 end mills with size 07 inserts can be successfully used for machining stock left after roughing around bosses, leaving excellent surface finish on casing floors.

Learn more about CoroMill® 390

CoroMill® 390

CoroMill® 300 light-cutting face and profile milling cutters

Helical ramping of larger diameter holes with CoroMill® 300 is a very secure and productive method in this case. The cutting forces are much lower than for drilling operations, which are challenging when dealing with the interrupted exit into the bore.

For rough milling around a boss, use CoroMill® 300 with a roll-in program combined with round inserts to reduce notch wear and allow for high feed rates.

Learn more about CoroMill® 300

CoroMill® 300

CoroMill® 600 versatile round insert profile milling cutter

The positive axial angle and optimized cutting action make CoroMill® 600 particularly suitable for heat-resistant materials.

The unique iLock® solution provides easy and accurate insert indexing, increased reliability and considerably improved tool life.​

Learn more about CoroMill® 600

CoroMill® 600

Highly secure drilling with CoroDrill® 860

CoroDrill® 860 with -SM geometry is an optimized solution for secure short-hole drilling in heat-resistant super alloys, titanium and Inconel. The drill offers reliable, repeatable performance in applications where process security and stability are important, and is highly suitable for aerospace boss and scallop features.

Learn more about CoroDrill® 860

CoroDrill® 860

Optimized chip control with CoroDrill® DS20

CoroDrill® DS20 is the first indexable insert drill that can reach hole depths from 4 up to 7 × DC with no need for pilot drilling.

The innovative drill body and insert design allow for reliable and predictable drilling while the stable and high-precision Modular Drilling Interface provides excellent centering capabilities and reduced overall tool inventory.​

Learn more about CoroDrill® DS20

CoroDrill® DS20

Internal machining of small, high-quality features with CoroTurn® XS

CoroTurn® XS is a system for solid carbide tools designed for exact cutting edge positions, enabling high precision and repeatability in turning machining.

This tool replaces inflexible special tools and can be used not only for holes but also for all deburring.

Learn more about CoroTurn® XS

CoroTurn® XS

Grade S30T – designed for challenging super-alloy machining

Grade S30T is a PVD-coated carbide grade​ optimized for titanium milling, and is excellent for finishing to light roughing. This thin-coated grade enables very sharp cutting edges that resist fatigue and micro-chipping, allowing the cutting edges to be preserved for longer times in cut at higher cutting speeds.

Learn more about grade S30T

CoroCut® angled inserts

CoroCut® angled inserts

Designed specifically for reaching difficult-to-access grooves and pockets in complex components.

CoroCut® angled inserts PDF brochure for download

CoroCut® angled inserts

Ceramic turning

Ceramic grades CC6220 and CC6230 are optimized for the challenges of new HRSA materials where whisker ceramics and SiAlONs fall short. The grades allow for higher cutting speeds, contributing to reduced cost per component. For high metal removal rates in pocketing and profiling applications, choose grade CC6160.

Ceramic grades CC6220 and CC6230

Ceramic grade CC6160

Ceramic turning grades

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