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Machining Formulas and Definitions

Drilling formulas and definitions


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Knowing how to calculate drilling speeds and feeds is critical for successful drilling. In this section, you will find the drilling formulas and definitions needed for your drilling operations, such as cutting speed, feed per revolution, and specific cutting force.

 
MetricImperial
Cutting speed, (vc) m/min​ Cutting speed, (vc) ft/min​
Spindle speed, n (rpm)​ Spindle speed, n (rpm​)
Penetration rate, (vf) m/min​Penetration rate, (vf) inch/min​​
Feed per revolution, (fn) mm/rev​ Feed per revolution, (fn) inch/rev​
Metal removal rate, (Q) cm3/minMetal removal rate, (Q) inch3/min​​
Net power, (Pc) kW​ Net power, (Pc) HP
Torque, Nm​Torque, .lbf ft​​​
Specific cutting force, (kc) N/mm² Specific cutting force, (kc) ibf/inch²
Feed force, ​(Ff) N Feed force, ​(Ff) ft/min
Machining time, (Tc) min Machining time, (Tc) min

 

Drilling Definitions

Penetration rate

Productivity in drilling is strongly related to the penetration rate,vf.

 
 

Cutting speed for indexable drills

– One central and one peripheral insert

The cutting speed declines from 100% at the periphery to zero at the center. The central insert operates from cutting speed zero to approximately 50% of vc max. The peripheral insert works from 50% of vc max. up to 100% of vc max.

 
 

Cutting speed for solid carbide drills and exchangeable tip drills

Two edges from the center to the periphery.

 
 

Back taper

A solid or brazed carbide drill is ground slightly tapered on its outer diameter supply clearance, which prevents the drill from jamming in the hole.

 

​Hole depth

l4 is the maximum recommended hole depth.

 
 

​How to Calculate Tool Life

Tool life (TL) can be measured using distance, in meters, number of holes, or in minutes.

Tool life calculation – Theoretical example:

Dc 20 mm, vc = 200 m/min, n = 3184 rpm, fn = 0.20 mm/r, hole depth = 50 mm
TL (meters): 15 meters
TL (No. of holes): 15 × 1000/50 = 300 holes
TL (min.): 15 × 1000/vf = 15 × 1000/(fn × n)
= 15 × 1000 / (0.20 × 3184) = 23 min.

The most common tool life criteria in drilling is flank wear. Tool life is dependent on:

  • Cutting data
  • Carbide grade and insert geometry
  • Workpiece material
  • Diameter (a small diameter drill travels a longer distance in a shorter time)
  • Hole depths (many short holes means many entries/exits, which decrease tool life).
  • Stability
 
 
 
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