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CoroPlus® MachiningInsights.

From data to actions

Get instant access to data about your machine and tool utilization, increased transparency and the opportunity to optimize your production processes.


See how it works

Configure dashboards and reports, set watcher rules and create tickets for improvements.


Request a demonstration

Get a quotation

Get in touch with a sales representative.


Request a quotation

Gain insights into your workshop

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Planning for availability in your workshop requires transparency in all operations. Whereas manual collection of data and documentation can be tedious and time-consuming, a connected machine offers new possibilities for transparency, optimized planning and streamlined production. The following are only a few examples of the benefits created by the solution:

  • Plant management: Increase overall efficiency and meet delivery demands with quality and profitability.
  • Production engineering: Improve processes, facilitate capacity planning and ensure that operations are carried out in a cost-efficient manner.
  • Production management: Optimize operations and collaboration within workshops and between factories in order to reduce costs.
  • Operators: Provide feedback and contribute insights for optimization of the manufacturing process and machine operations.

 



Operator input through an operator panel close to the machine.

1. Collect data

Uncover opportunities for improvements and a deeper, more accurate understanding of the manufacturing process with data directly from your machines.

Add information directly from the operator on why a machine is not cutting metal, to further improve the understanding of stop causes and process performance.



Dashboard available through a browser.

2. Get insights

Get insights on your machine utilization and performance with reports consisting of real-time and historical data. With access to data about when a machine is or is not running, stop causes, faults and alarm causes, insights into optimization opportunities can be gained. Improvements to resource planning, asset management and cost and time prediction are enabled by insights facilitated through dashboards that are accessible using a browser on any device.



Tickets and tasks for follow-up and optimization.

3. Take action

Utilize tickets to improve communication throughout the workshop and take action on opportunities to optimize activities. This collaboration functionality enables speedy action with follow-up, problem solving and process improvement in a collaborative environment.


Request a demonstration



Features

Machine utilization dashboards

Machine utilization dashboards

Shop floor operations are visualized in real time, with production events and disruptions highlighted. Equipment utilization, part production, workforce productivity and asset health are monitored and easily managed.

Performance reports

Historical shop floor performance is visualized: production insights, set-up time and unplanned as well as planned downtime duration.

Connect to other systems through APIs

Information exchange is enabled with enterprise applications, including ERP, EAM and MES systems, using APIs.​



Operator panel for input

Configurable panels enable operators to classify reasons for downtime and improve shop floor communication. Comments can be added and tickets can be created.

Operator instructions

Work instructions stored in a knowledge base are provided to operators at any stage of the machining process. Instructions can be automatically triggered by an event in the machine.

Alerts for unattended machining

Notifications are sent to defined functions when an unattended machine needs attention. Alerts are triggered based on deviances from set process parameters.



Tool performance reports

Historical tool utilization is visualized: cutting duration per workpiece and machine.

Tickets

Tickets and improvement areas are documented and shared according to customizable rules. Notifications are sent by e-mail.



Included in the offer

When using CoroPlus® MachiningInsights, your machines are connected and deliver data 24/7.

Silver

Collect data from your machines for performance improvement.

Gold

Engage operators to gain deeper insights and enable support for unmanned machining.

Platinum

Enable performance improvements for all of your operations involving machines, programs, tools and employees.

Machine utilization dashboards
Performance reports
Connect to other systems through APIs
Operator panel for input
Operator instructions
Alerts for unattended machining
Tool performance reports
Tickets
Configurable dashboards and historical reports

Request a quotation


How it works



The solution is deployed as a cloud-based application without any hardware installations. It is accessible from any tablet, phone or computer with an internet connection.

Most machines less than 10 years old can be connected with the solution. For details, consult your local Sandvik Coromant representative. The machines need to be connected to an Ethernet factory network with a server. Data is collected from the machines via the factory network.

A software program is installed on a provided factory server, for example. The software program collects data from machines via the factory network, which is then streamed as compressed data to the platform in the cloud.

The connection between the factory and the platform located in the cloud is provided by a Secure Shell (SSH) connection that is encrypted and compressed for efficiency. The SSH connection can be encrypted with a private key that is generated by the user. Users can also apply key rotation policies to ensure further security.

Users access the application using any modern and up-to-date web browser. Recommended browsers are Google Chrome and Mozilla Firefox.



Availability

The first introduction of CoroPlus® MachiningInsights is available in the countries marked in yellow on the map below.

CoroPlus® ToolGuide

Find the cutting tool for your specific task and get instant cutting data recommendations for your operations.

CoroPlus®

The CoroPlus® portfolio contains several connected solutions made ready for Industry 4.0.

Latest cutting tools and solutions

Take a look at our latest launch of advanced cutting tools and solutions and find out how you can further improve your production results.

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