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Manufacturing data analytics to improve your workshop efficiency and overall equipment effectiveness (OEE)
Get instant access to data about your machine and tool utilization, increased transparency and the opportunity to optimize your production processes.
Configure dashboards and reports, set watcher rules and create tickets for improvements.
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Planning for availability in your workshop requires transparency in all operations. Whereas manual collection of data and documentation can be tedious and time-consuming, a connected machine offers new possibilities for transparency, optimized planning and streamlined production. The following are only a few examples of the benefits created by the solution:
Operator input through an operator panel close to the machine.
Uncover opportunities for improvements and a deeper, more accurate understanding of the manufacturing process with data directly from your machines.Add information directly from the operator on why a machine is not cutting metal, to further improve the understanding of stop causes and process performance.
Dashboard available through a browser.
Get insights on your machine utilization and performance with reports consisting of real-time and historical data. With access to data about when a machine is or is not running, stop causes, faults and alarm causes, insights into optimization opportunities can be gained. Improvements to resource planning, asset management and cost and time prediction are enabled by insights facilitated through dashboards that are accessible using a browser on any device.
Tickets and tasks for follow-up and optimization.
Utilize tickets to improve communication throughout the workshop and take action on opportunities to optimize activities. This collaboration functionality enables speedy action with follow-up, problem solving and process improvement in a collaborative environment.
Shop floor operations are visualized in real time, with production events and disruptions highlighted. Equipment utilization, part production, workforce productivity and asset health are monitored and easily managed.
Historical shop floor performance is visualized: production insights, set-up time and unplanned as well as planned downtime duration.
Information exchange is enabled with enterprise applications, including ERP, EAM and MES systems, using APIs.
Configurable panels enable operators to classify reasons for downtime and improve shop floor communication. Comments can be added and tickets can be created.
Work instructions stored in a knowledge base are provided to operators at any stage of the machining process. Instructions can be automatically triggered by an event in the machine.
Notifications are sent to defined functions when an unattended machine needs attention. Alerts are triggered based on deviances from set process parameters.
Historical tool utilization is visualized: cutting duration per workpiece and machine.
Tickets and improvement areas are documented and shared according to customizable rules. Notifications are sent by e-mail.
When using CoroPlus® MachiningInsights, your machines are connected and deliver data 24/7.
Collect data from your machines for performance improvement.
Engage operators to gain deeper insights and enable support for unmanned machining.
Enable performance improvements for all of your operations involving machines, programs, tools and employees.
The solution is deployed as a cloud-based application without any hardware installations. It is accessible from any tablet, phone or computer with an internet connection.Most machines less than 10 years old can be connected with the solution. For details, consult your local Sandvik Coromant representative. The machines need to be connected to an Ethernet factory network with a server. Data is collected from the machines via the factory network.A software program is installed on a provided factory server, for example. The software program collects data from machines via the factory network, which is then streamed as compressed data to the platform in the cloud.The connection between the factory and the platform located in the cloud is provided by a Secure Shell (SSH) connection that is encrypted and compressed for efficiency. The SSH connection can be encrypted with a private key that is generated by the user. Users can also apply key rotation policies to ensure further security.Users access the application using any modern and up-to-date web browser. Recommended browsers are Google Chrome and Mozilla Firefox.
The first introduction of CoroPlus® MachiningInsights is available in the countries marked in yellow on the map below.
Find the cutting tool for your specific task and get instant cutting data recommendations for your operations.
The CoroPlus® portfolio contains several connected solutions made ready for Industry 4.0.
Take a look at our latest launch of advanced cutting tools and solutions and find out how you can further improve your production results.
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