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CoroMill® QD
High-security groove milling and parting off
Deep grooving
| Material | C 45 (CMC 02.1) (P2.1.Z.AN) |
| Operation | Deep grooving |
| Machine | MCM |
+1518%
PRODUCTIVITY
-160 HRS
MACHINE TIME
(Saving/year 11,023 €)
CoroMill QD ® | Competitor | |
| Tool | QD-E-063A25-M | Dia 63 HSS cutter |
| Insert | QD-NE-0200-020E-PM 1130 | |
| DC mm (inch) | 63 (2.5) | 63 (2.5) |
| zn | 4 | |
| n, rpm | 1000 | 101 |
| vc m/min (ft/min) | 198 (650) | 20 (66) |
| vf, mm/min (in/min) | 500 (19.68) | 30 (1.18) |
| fz mm/z (in/z) | 0.13 (0.0051) | 0.03 (0.0012) |
| ap mm (inch) | 2 (0.08) | 2 (0.08) |
| ae mm (inch) | 6 (0.24) | 6 (0.24) |
| Time in cut/component (min) | 1.2 min | 20 min |
| Tool life | 75 components | 10 components |
| Tool life, m (feet) | 45 (163.4) | 6 (70.9) |
Deep grooving
| Component | Joint |
| Material | C 45 (CMC 02.1) (P2.1.Z.AN) |
| Operation | Deep grooving |
| Machine | Okuma (BT 50 VMC) |
+430%
PRODUCTIVITY
-28 HRS
MACHINE TIME
(Saving/year 2,352 €)
| ®CoroMill QD | Competitor | |
| Tool | QD-GC160X40-M | |
| Insert | QD-NG-0300-020E-PM 1030 | |
| DC mm (inch) | 160 (6.3) | 160 (6.3) |
| zn | 12 | 10 |
| n, rpm | 398 | 298 |
| vc m/min (ft/min) | 200 (656) | 150 (492) |
| vf, mm/min (in/min) | 480 (18.898) | 180 (7.087) |
| hex mm (inch) | 0.09 (0.0035) | 0.035 (0.0014) |
| fz mm/z inch/z) | 0.1 (0.0039) | 0.06 (0.0024) |
| ap mm (inch) | 3 (0.118) | 3 (0.118) |
| ae mm (inch) | 44.5 (1.752) (1 pass) | 15 (0.591) (3 passes) |
| Time in cut/component | 0.25 min | 1.33 min |
| Tool life | 415 components | 90 components |
| Tool life m (feet) | 49.8 (163.4) | 21.6 (70.9) |
Parting off (ae30 length 76)
| Component | TSC315 – hanger |
| Material | C45 (CMC 02.1) (P2.1.Z.AN) |
| Operation | Parting off (Ae30 length 76) |
| Machine | Mori-Seiki NH5000 (BT 40 HMC |
+350%
PRODUCTIVITY
-258 HRS
MACHINE TIME
(Saving/year 340,098 €)
| ®CoroMill QD | Competitor | |
| Tool | QD-G-160X40-M | |
| Insert | QD-NG-0300-020E-PM 1030 | |
| DC mm (inch) | 160 (6.3) | 160 (6.3) |
| zn | 12 | 10 |
| n, rpm | 300 | 239 |
| vc m/min (ft/min) | 151 (495) | 120 (394) |
| vf mm/min (in/min) | 300 (11.811) | 65 (2.560) |
| hex mm (inch) | 0.06 (0.0033) | 0.02 (0.0008) |
| fz mm/z inch/z) | 0.083 0.0033) | 0.03 (0.0012) |
| ap mm (inch) | 3 (0.118) | 3 (0.118) |
| ae mm (inch) | 20 (0.787) | 20 (0.787) |
| Cycle time (min) | 0.68 | 3.11 |
| Tool life | 177 components | 65 components |
| 200 minutes | 120 minutes | |
| Tool life, m (feet) | 36 (118.1) | 13 (42.7) |
Parting off (ae30 length 76)
| Component | TSC315 – hanger |
| Material | C45 (CMC 02.1) (P2.1.Z.AN) |
| Operation | Parting off (Ae30 length 76) |
| Machine | Mori-Seiki NH5000 (BT 40 HMC |
+281%
PRODUCTIVITY
-77 HRS
MACHINE TIME
(Saving/year 6,320 €)
| ®CoroMill QD | Competitor | |
| Tool | QD-GC100X22-M | |
| Insert | QD-NG-0300-020E-PM 1030 | |
z n | 8 | 10 |
| n, rpm | 640 | 750 |
c v m/min (ft/min) | 200 (656) | 188 (617) |
f vmm/min (in/min) | 560 (22.047) | 180 (7.087) |
ex h mm (inch) | 0.1 (0.0039) | 0.04 (0.0016) |
z f mm/z inch/z) | 0.11 (0.0043) | 0.05 (0.0020) |
p a mm (inch) | 3 (0.118) | 4 (0.157) |
e a mm (inch) | 30 (1.181) (1 pass) | 15 (0.591) (2 passes) |
| Time in cut/component | 0.32 min | 1.22 min |
| Tool life | 180 components | 50 components |
| Tool life, m (feet) | 32.26 (105.8) | 10.98 (36.0) |
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Sandvik Coromant US - Mebane, NC
+1-800-SandvikAB Sandvik Coromant, 811 81 Sandviken, Sweden