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    The hole

    The three most basic parameters for the hole are:

    • Hole diameter
    • Hoe depth
    • Hole quality

    The hole type and required precision affect tool choice. Drilling can be affected by irregular or angled entry/ exit surfaces and by cross holes.

    The component

    When the hole is analyzed, have a look at the workpiece material, component shape and quantity

    • Does the material have good chip breaking qualities? Long or short chipping material?
    • Machinability?
    • Material hardness?
    • Alloy elements?

    The machine

    The machine influences:

    • The type of operation
    • Which type of tool holders and/ or collets to use

    Always consider:

    • Machine stability
    • Spindle speed
    • Coolant volume and pressure
    • Workpiece clamping
    • Choice of horizontal or vertical spindle

    Tool holding

    Productivity is not only influenced by grade and geometry, but also by the ability to clamp the tool securely and precisely. For best stability and hole quality always use Coromant Capto or CoroChuck 930 with the shortest possible drill and overhang.

    Tool run-out

    Minimum tool run-out is essential for successful drilling. The run-out should not exceed 0.02mm in order to achieve:

    • Close hole tolerance and straightness
    • Good surface finish
    • Long and consistent tool life

    Coolant

    Coolant supply influences:

    • Chip evacuation
    • Hole quality
    • Tool life

    Internal coolant is necessary for hole depths larger than 3 x DC and for avoiding chip jamming.

    External coolant can be used for shallow hole depths and good chip formation.

    Chip control

    Chip formation and evacuation is a critical issue. Chip jamming is dependent on:

    • Workpiece material
    • Choice of drill geometry
    • Coolant pressure/ volume
    • Cutting data

    It affects hole quality, drill life/ reliability, drill breakages.

    Cutting data

    Cutting speed is the main factor affecting tool life.High speed rates:

    • High temperatures
    • Increased tool wear
    • Poor hole quality
    • Bad hole tolerance

    Lower speed rates:

    • Built-up edges,
    • Bad chip evacuation
    • Longer time in cut

    Application tips

    Työkalun valinta

    Työkalun valinta

    Tukea oikean työkalun valintaan:

    Lähtökohdat

    Lähtökohdat

    Lastuamisnopeus on porattavan aineen kovuuden ohella tärkein terän kestoikään ja tehontarpeeseen vaikuttava tekijä.

    Näin koneistat korkealaatuisia reikiä

    Näin koneistat korkealaatuisia reikiä

    Hyvälaatuisten reikien valmistus voi vaatia tavanomaista tarkempaa huomiota. Seuraavassa on käytännön ohjeita ja vinkkejä, joilla pääset nopeasti alkuun.

    Kunnostus

    Kunnostus

    Kunnosta pyöreät työkalusi ja saavuta merkittäviä kustannussäästöjä kunnostuspalvelumme avulla.

    Recommendations

    • It is recommended to use hydraulic precision chucks
    • It is recommended to use internal coolant, minimum recommended pressure 10 bar (145 psi)

    CoroChuck™ 930 For highest clamping force and precision

    CoroChuck™ 930 pencil type For improved accessibility



    Product range

    ​Length/diameter ratio Drill diameter, mm (inch)​​ Coolant​ Geometry​​ Shank type​​ Grade​​
    2-3​​ 3-20 (0.118-0.787)​​ ​Internal/external​ ​-XM​ DIN 6535 HA​​ GC34​​
    4-5​​ ​3-20 (0.118-0.787)​ ​Internal/external​ -XM​​ DIN 6535 HA​​ ​GC34​
    7-8​​ 3-20 (0.118-0.787)​​ Internal​​ -XM​​ ​Coromant standard​ GC34​​

    Customized solutions



    Drill type 1

    Drill type 2

    Drill type 4

    Drill type 5

    Drill type 6

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