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CoroPlus® MachiningInsights.

From data to actions

With CoroPlus® MachiningInsights, you get instant access to data about your machines, increased transparency and the opportunity to optimize your production processes.

Contact us to get more information

Machine utilization

Gain access to real-time data about your machines and their availability.

Shop log and tool utilization

Track tool life, in-cut time and tool parameters in order to optimize part production.

Gain insights to your workshop

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Planning for availability in your workshop requires transparency into all operations. While manual collection of data and documentation becomes tedious and time-consuming, a connected machine will offer new possibilities for transparency, optimized planning and a streamlined production. The workflow is as follows.



Operator input through operator panel close to machine.

1. Collect data

Uncover opportunities for improvements and a deeper, more accurate, understanding of the manufacturing process with data directly from your machines.

Add information directly from the operator on why a machine is not cutting metal to further improve understanding of stop causes and process performance.



Dashboard available through browser.

2. Get insights

Get insights on your machine utilization and performance with reports consisting of real-time and historical data. With access to data about when a machine is running and not, stop causes, faults and alarm reasons it is possible to gain insights into optimization opportunities. Improvements in resource planning, asset management and cost and time prediction are enabled through insights facilitated through dashboards that accessible a browser on any device.



Tickets and tasks for follow up and optimization.

3. Take actions

Utilize tickets to improve communication throughout the workshop and take action on opportunities to optimize activities. This collaboration functionality enables actions with follow-up, problem solving, process improvement and act with speed in a collaborative environment.



Challenges and solutions

Challenges

Solutions

Utilization and availability

  • Low insights into actual production conditions → low machine utilization
  • Time consuming to collect information manually
  • Real-time dashboards increases awareness of deviations on the shop floor
  • Reports of time utilization, stop causes and alarms gives input to where to spend your improvement efforts

Performance

  • Difficult to capture small stops and patterns between shift
  • Decisions based on gut feelings
  • Collection of machine utilization data and stop causes 24/7/365
  • Automated data aggregation with drill-down functions for root-cause analysis

Quality

  • Quality issues due to lack of communication between operators and Production Engineers
  • Tickets notify about conditions and triggers actions when problems arise

Included in the offer

Silver

Gold

Platinum

Machine Connectivity 24/7
Real time dashboards
Machine utilization reports
Advanced APIs for data integration
Operator panel (Configurable)
Machine Alerts & notifications
Tool utilization reports
Configurable dashboard
Tickets

For consultation and price structure, contact your local Sandvik Coromant representative.


Cross-functional benefits

Transparency, data utilization and collaboration are contributing to your overall success. These are only a few examples of the benefits created in the organization:

  • Plant management: Increase overall efficiency and meet delivery demands with quality and profitability.
  • Production engineering: Improve processes, facilitate capacity planning and secure that operations are carried out in a cost-efficient manner.
  • Production management: Optimize operations and collaboration within workshops and between factories in order to reduce cost.
  • Operators: Feedback and contribute to insights for optimization of the manufacturing process and machine operations.


How it works

The solution is deployed as a cloud-based application without any hardware installations. It is accessible from any tablet, phone or computer with an internet connection.

Most machines younger than 10 years old can be connected with the solution. For details, consult you local Sandvik Coromant representative. The machines need to be connected to an Ethernet factory network with a server. Data is collected from the machines via the factory network.

A software program is installed on for example a factory server provided. The software program collects data from machines via the factory network which is then streamed as compressed data to the platform in the cloud.

The connection between the factory and the platform located in the cloud is provided by a Secure Shell (SSH) connection that is encrypted and compressed for efficiency. The SSH connection can be encrypted with a private key that is generated by the user. Users can also apply their key rotation policies to ensure further security.

Users access the application using any modern and up-to-date web browsers. Recommended browsers are Google Chrome and Mozilla Firefox.



Availability

The first introduction of CoroPlus® MachiningInsights is available in the countries marked with yellow color in the map below.

CoroPlus® ToolGuide

Hae työkalu käsillä olevaan työhön, saat lastuamisarvosuositukset saman tien.

CoroPlus®

Monet CoroPlus®-ratkaisut ovat valmiita teolliseen internetiin, Industry 4.0:aan.

Uudet työkalut ja ratkaisut

Luo katsaus uusimpiin työkaluihimme ja ratkaisuihimme ja ota selvää, miten voit tehostaa tuotantoasi entisestään.

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